Case Study 001

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EXECUTIVE SUMMARY
A prominent supplier of mission-critical gear in data center construction required specialized over-the-road transportation of 30 large generators from Northern Illinois to their installation site near Reno, Nevada. This project presented several challenges:
  • Adjustments to the schedule were necessary due to delays, impacting the timeline.
  • The design of the generators presented challenges for securement, as some of the load’s securing points were misaligned, increasing the risk of damage during transit.
  • The generator’s over-dimensional size and weight required specialized trailers to transport.
  • The manufacturer’s special handling instructions required the generators to be loaded and off- loaded according to precise instructions.
  • The journey route covered multiple states and counties requiring permitting and licensing.
This project required a comprehensive logistics management solution to deliver the generators to the Nevada project site on schedule and without loss or damage—ensuring minimal disruption to the client’s construction schedule.
BLUEPRINT’S APPROACH
Plan:
Months before the first generator pick-up, our dedicated project manager led the logistics team, attending multiple pre-mobilization onsite meetings at the OEM location and the end destination site. The client set clear priorities for pick-up and arrival dates, along with expectations for the generator's condition upon delivery.

BluePrint collaborated with the OEM to select appropriate equipment for transporting the generators and to create a comprehensive route survey, including permit coordination with a lead time of 7-10 days.
BluePrint’s logistics team worked to incorporate a 24-hour reset buffer in the schedule to manage any unforeseen delays, creating a more predictable outcome for the final offload

Management:
BluePrint representatives visited the OEM to oversee the load-out, working closely with the carrier, our internal engineering team, and the OEM to execute our plan for proper load securement. Our team managed project execution through a detailed route survey that identified and coordinated all required permits, supporting safe, on-schedule delivery.

Measure:
After each generator haul, we measured our performance by analyzing the difference between the scheduled and actual delivery dates. We found an average variance of +3.56 days per load, which contributed to increased transportation change order costs. To improve this, we evaluated factors within our control that could help reduce this variance.

One significant adjustment we made was shifting the offload schedule from Monday-Wednesday-Friday to Tuesday-Wednesday-Thursday. This change provided more flexibility to accommodate weekend Oversize/Overweight (OSOW) restrictions in Nevada, allowing us to more efficiently meet project timelines. Through this targeted scheduling change, we aimed to reduce our average delivery variance by 1.5 days per load, ultimately improving overall project efficiency and cost control.
KEY OUTCOMES
The successful transport of the generators for our partner underscored the effectiveness of BluePrint’s careful planning and proactive management:
  • Timely and Reliable Delivery: By adhering to the scheduled delivery timeline, BluePrint enabled our partner to maintain their project schedule with minimal disruption.
  • Reduced Equipment Damage: Proactive measures in securement during transport and diligent quality assurance inspections minimized the risk of damage, ensuring the generators arrived in optimal condition for the commissioning team to execute their scope.
  • Insights for Future Transport: The project provided valuable insights into managing logistics for large-scale transport, which BluePrint will leverage for continuous improvement in future projects.
Conclusion
The successful over-the-road transport of 30 generators from Illinois to Nevada, highlighted BluePrint Supply Chain’s commitment to efficient and effective project management. Through careful coordination and a focus on reliable delivery, BluePrint met our partner’s needs, ensuring that the generators arrived on schedule and in the proper condition. This case study exemplifies the value of our P2M approach, providing a seamless logistics solution tailored to the demands of industrial construction.